With the new InstaSPIN™-FOC (field-oriented-control) solution from Texas Instruments Incorporated (TI) designers can identify, tune and fully control (through variable speeds and loads) any type of three-phase, synchronous or asynchronous motor in five minutes or less. This new technology removes the need for a mechanical motor rotor sensor to reduce system costs and improves operation using TI's new software encoder (sensorless observer) algorithm, FAST™ (flux, angle, speed and torque), embedded in the read-only-memory (ROM) on TI's 32-bit C2000 Piccolo microcontrollers. InstaSPIN-FOC joins the previously introduced InstaSPIN-BLDC technology and will be followed with future InstaSPIN variations to make motor control development easier and more efficient.
InstaSPIN-FOC eases development and reduces system cost and complexity for designers - even those with limited motor control experience - and enables premium solutions that improve motor efficiency, performance and reliability in all variable speed and load motor applications. In traditional FOC motor designs, the use of a rotor sensor can impact a system with increased costs (sensor, power supply, special cabling and connectors, installation and maintenance) and potentially lower reliability (performance degradation in harsh conditions, electrical noise, temperature and humidity). In addition, using a sensor in many applications, such as an enclosed compressor or a large traction machine, is also completely impractical.
· Near encoder performance with embedded on-chip FAST observer algorithm calculating a reliable and robust estimation of flux, angle, speed and torque across use conditions. Accurate, sensorless "estimator" performance eliminates the need for a encoder in most cases.
· Accommodate all three-phase motors, synchronous (BLDC, SPM and IPM) and asynchronous (ACI) with the same solution.
· Identify and tune with off-line motor commissioning that identifies the needed electrical parameters of the motor, tunes the FAST algorithm, and initializes the current controllers for stable operation. An optional online resistance re-estimation mode which tracks changes for robust observer performance in the harshest use cases is also offered.
· Eliminate start-up challenges of other sensorless techniques with built-in start-up modes and observer angle lock in less than one electrical cycle.
InstaSPIN-FOC is available today on the production-ready, 90 MHz, 32-bit floating point Piccolo F2806xF microcontrollers starting at $6.70 USD per 10 Ku. InstaSPIN-FOC will be featured on several other Piccolo microcontrollers in the near future. Designers can begin their latest InstaSPIN-FOC motor designs with a low-voltage, low-current motor control kit for $299 (DRV8312-69M-KIT), low-voltage, high-current motor control kit for $299 (DRV8301-69M-KIT) or high-voltage motor control kit for $699 (TMDSHVMTRINSPIN).